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Cermet Grade for Milling

MX3030

Expands The Effective Application Range of Cermet Grades
Enables excellent surface finishes even at highly efficient machining conditions.

Improved machining efficiency by maintaining excellent surface finishes even at large depths of cut.

Cermet has a low affinity with iron, excellent thermal stability and oxidation resistance, and is a suitable grade for finishing.
However, it does not have the same bonding strength as cemented carbide, and the challenge is to compensate for fracture resistance.
MX3030 has higher thermal conductivity than conventional products and has excellent thermal cracking resistance. Therefore It is possible to suppress wear and maintain the surface finish.
Also, since it has excellent toughness, it can be expected to improve machining efficiency through machining at large depths of cut.

Mild Steel SS400, Finished Surface Comparison

Mild Steel SS400, Finished Surface Comparison
<Cutting Conditions>
Workpiece Material : JIS SS400 Cutter Dia. : DC=125mm Cutting Speed : 200m/min Feed per Tooth : 0.1mm/t.
Depth of Cut : ap=2.0mm Width of Cut : ae=100mm
Cutting Mode : Dry Cutting 8 Inserts Centre Cut After 8m Cutting Work

Cutting Performance

Finished surface comparison when machining SCM440 Alloy Steel
The MX3030 grads produced an excellent finished surface with uniform machining marks and only a slight cloudiness.

Cutting Performance
<Cutting Conditions>
Workpiece Material : JIS SCM440 Tool : ASX400-JL Cutting Speed : vc=250 m/min Feed per Tooth : fz=0.05mm/t. Depth of Cut : ap=0.5mm Width of Cut ae=100mm Cutting Mode : Dry Cutting

Finished surface comparison when machining SCM440 Alloy Steel
The MX3030 grades produces a refined and smooth surface finish.

<Cutting Conditions>
Workpiece Material : JIS SCM440 Tool : APX3000R324SA32SA Cutting Speed : vc=120 m/min
Feed per Tooth : fz=0.08mm/t. Cutting Mode : Dry Cutting Single Insert

Expanding the grade for use on other types of milling cutters

In addition to the insert for WSX445, inserts with MX3030 have been added to other cutters.

Inserts with MX3030 are standardized to the following cutters.
APX3000 / WSX445 / ASX445 / ASX400 / OCTACUT / BRP / CESP,SFSP,CGSP / BAP300 / BAP400 / SRM2